FormControl X
展商:Blum-Novotest GmbH
原产国/地区:德国
用于加工中心的测量和自动化软件使用方便,可对单件和批量生产的工件进行自动化质量控制。通过在加工间隙和加工后进行控制测量、根据记录的测量值进行统计过程控制以及在原始设置下进行返工,可以最大限度地提高生产率,减少废品率。The measurement and automation software for machining centers is user-friendly and enables automated quality control for both individual and batch-produced workpieces. By conducting control measurements during machining pauses and after completion, performing statistical process control based on recorded measurement data, and carrying out rework under original settings, productivity is maximized, and the scrap rate is minimized.
展品详情
有了 FormControl X,您就能以不言自明的方式创建复杂的测量程序,通过实施闭合控制回路实现加工过程自动化,并使测量结果在工业 4.0 的意义上可用。
With FormControl X, you can create complex measurement programs in an intuitive way, automate machining processes by implementing closed control loops, and make measurement results available in the context of Industry 4.0.
Reliable Automation
PC-based solution utilizing a modern client-server architecture
Automation through statistical process control
Automatic workpiece alignment—ideal for automated mass production
Easy creation of measurement programs with contextual wizards
Automated measurement and evaluation of free-form surfaces and standard geometric elements
Device-independent display of measurement results in a web browser
Intelligent measurement path optimization for the shortest measurement time
Integrated collision control to prevent damage
Export of measurement logs in document, CSV, and JSON formats
Recording and documentation of manufacturing quality
Statistical Process Control
Automation of processes by calculating correction values for specific tools
Definition of warning and intervention limits
Measurement results as a basis for corrections and optimizations
Issuing alerts to operators or automatic rejection of non-conforming (NOK) parts
Automatic compensation for tool wear
Assignment of unique IDs to measurement results and components
Enables machining processes with low manual effort and high productivity
Continuous recording of machining quality
Alignment Function 3.0
Automatic adjustment of machining program reference points based on the actual position of the workpiece
Enables automated machining of workpieces with minimal residual stock
Automatic correction of workpiece position across up to 5 machine axes for straightforward re-clamping
Axis locking for application-specific alignment
Fast rework without time-consuming manual alignment
Prevents scrap caused by machining inaccurately aligned workpieces
有了 FormControl X,您就能以不言自明的方式创建复杂的测量程序,通过实施闭合控制回路实现加工过程自动化,并使测量结果在工业 4.0 的意义上可用。
可靠的自动化
基于 PC 的解决方案,采用现代客户服务器架构
通过统计过程控制实现自动化
工件自动对齐--非常适合自动化批量生产
通过上下文向导轻松创建测量程序
自由曲面和标准几何元素的自动测量和评估
在网络浏览器中显示与设备无关的测量结果
智能测量路径优化,实现最短测量时间
集成碰撞控制,防止损坏
以文件、CSV 和 JSON 格式输出测量日志
记录和记录制造质量
统计过程控制
通过计算特定工具的修正值实现流程自动化
定义警告和干预限值
测量结果作为修正值和优化的基础
向操作员输出警报或自动剔除 NOK 零件
自动补偿工具磨损
测量结果和部件使用唯一 ID 进行分配
实现低人力、高产能的加工过程
持续记录加工质量
对齐功能 3.0
根据工件的实际位置自动调整加工程序的参考点
可自动加工余量小的工件
最多可在 5 个机床轴上自动修正工件位置,从而实现简单的重新装夹
锁定轴,实现特定应用的对齐
无需费时的手动对齐,实现快速返工
不会因加工对齐不良的工件而产生废品