美盖勒 MFP 51
展商：United Grinding Group Management AG
原产国/地区：瑞士
MFP 51美盖勒五轴磨削中心配备大容量砂轮更换装置，可用于磨削加工涡轮导向叶片、涡轮叶片、压气机叶片、封严块等零件。 MFP 51, MÄGERLE 5 axis grinder is equipped with a large capacity tool changer, which can be used for grinding and processing workpieces such as turbine vanes, turbine blades, compressor blades, and shrouds.
展品详情
砂轮更换装置
设计紧凑的磨削中心配备龙门式68工位一体化砂轮更换装置。该更换装置可灵活装载不同的砂轮、金刚石滚轮、测量探头等。大容量砂轮更换装置可对多个不同工件进行有效加工，而无需对工具进行任何干预。
工具识别
砂轮和工识别系统可选配。工具安装在装卸位的支架上。装载前将安全地读取存储在RFID芯片上的数据。卸载砂轮时将向芯片写入当前数据。工具识别系统消除了在机器上输入工具数据时出错的可能性，确保了安全和不间断的运行。
砂轮和修整滚轮同时更换
高性能主轴可实现转速高达12,000转/分钟，而顶置式修整器集成在主轴箱上，可缩短加工时间。对于各个加工步骤，使用双卡爪双臂交换臂可同时或单独更换砂轮和金刚石滚轮。紧凑夹具可实现高效的磨削加工，砂轮连续修整可实现高效、更高的材料去除率。通过消除磨削过程中的砂轮修整和到移动到修整器的时间，顶置式修整器可实现磨削和修整同步行进的完美结合。
Portal tool magazine
In its basic version this sturdy grinding center comes with an integrated tool changer in a gantry design with 68 positions. The magazine can be flexibly loaded with various grinding wheels, diamond rolls, measuring probes and tools for drilling and milling operations. The large capacity of the tool changer enables efficient machining of several different workpieces without altering the tooling.
Tool identification
An identification system for grinding wheels and tools is optionally available. The tool is inserted into a holder in the loading station. The data stored on an RFID chip is securely imported prior to the loading process. The chip is written with the current data when the grinding wheel is unloaded. The tool identification eliminates the probability of errors when entering the tool data in the machine, guaranteeing safe and uninterrupted operation.
Simultaneous tool & dresser roll changer
Very short process times are achieved with the high-speed spindle, which allows speeds of up to 12,000 rpm, and the overhead dresser integrated into the grinding support. The grinding wheels and diamond dressing rolls are simultaneously or individually exchanged with a double gripper for the individual machining steps. The compact tool holding fixtures allow an efficient grinding process and the continuously dressed grinding wheel enables high removal rates with high profile accuracy over long cuts. Additional time savings are achieved with the overhead dresser, thanks to elimination of the dressing process after the grinding cycle and the movement times to the dresser.